Agilent Quaternary Pump (e.g. G1311A ) "Secret" Operator Tip to FLUSH the HPLC Pump in 1/2 the time!

One of the most popular "tips" taught in our Agilent 1100 and 1200-series HPLC training classes shows users how to speed up the daily priming and flushing process of the Quaternary Pump. Many people use these pumps without taking advantage of the Quaternary pump's higher flow capability. If you are not currently using the higher 10mL/min flow rate capability offered by this pump (vs. the Binary pump's 5 mL/min), then you are missing out on a free time saving feature. Please read on to learn how to use this feature.

Based on the HP 1050 pump and introduced in 1995 as the "1100-series" version, the G1311  "Quat" pumps are one of the most popular research grade HPLC pumps found in laboratories today. They are extremely reliable, rugged, easy to operate and service. The Quat pump is driven by an easily accessible, single pump head with an in-series, servo controlled dual plunger and Multi-channel Gradient Valve ('MCGV') for 4-channel solvent proportioning with an active inlet valve (known as the 'AIV', first used in the HP 1050 pump and the reason for this pump's high reliability. No more "sticking" inlet valve issues!). Unlike the Agilent Binary pump (G1312), which uses two separate dual plunger pumps (2-channel) at up to 5.0 mL/min (maximum), the Quat pump offers an extended flow range, up to 10.0 mL/min (maximum). However, most users are not aware of this or do not know how to utilize this higher flow rate feature because the Quat pump defaults to a maximum flow rate of 5 mL/min at initialization. The ability to program the pump to operate at flow rates greater than 5 mL/min requires a "trick" to activate it (which apparently is a secret as we rarely encounter customers who are aware of how to use it). 

Let me share with you why you would want to use this feature, why the feature is hidden to most and of course HOW TO ACTIVATE IT on the Quat pump.

• Q: Why would you want to run the pump at 5 to 10 mL/min? Semi-prep columns can be run within this flow rate range, but a more common reason to operate at 10 mL/min is for daily system start-up. Anytime you replace or change the mobile phase bottle/solution OR when you startup the HPLC system (each day) one of the very first things you need to do is prime or flush each of the mobile phase channels, one-at-a-time through the system to waste. Air bleeds into the system when it is not used and this procedure primes the lines and pump head with fresh mobile phase preparing it for use. The system's flow path is directed to waste (via the open, prime-purge valve) during this step so back-pressure is not a concern. The higher the flow rate you can use for this flushing step, the sooner you can complete it. If you run the pump at 10 mL/min vs 5 mL/min, then flushing can be completed in half the time. This is especially useful if you have a model G1322A degasser module installed as the internal volume of each degassing channel in the G1322A is 10-12 mLs, requiring extended flushing times (4x channels = 30+ mLs flush per channel) before moving on to the next channel.

• Q: Why does the Quat pump initialize with a reduced, 5 mL/min maximum flow rate? The Quat pump was designed to meet two different operating pressure ranges. From 0 to 5 mL/min the permitted operating pressure range is 0 - 40 MPa (0 - 400 bar). Above 5 mL/min, the operating pressure range is reduced, 0 - 20 MPa (0 - 200 bar). As most analytical chromatography is performed at flow rates below 5 mL/min, the system initializes using the more practical, 0 - 400 bar range, limiting flow rates to 5 mL/min maximum. The default maximum pressure field is set to 400 bars. You should always change the maximum pressure value from 400 bars to a more realistic maximum pressure (lower value) for your method. Use a maximum value that is appropriate for your own method. *The only time you will want to set it to the maximum value is when conducting a Pump Pressure/Leak test (it must be set to max pressure for testing).
  

• Q: When I try and enter a pump flow rate larger than 5 mL/min, the system does not accept it. How do I program the pump to increase the flow rate past 5 mL to 10 mL/min? In order for the system to accept a flow rate of greater than 5 mL/min, you must FIRST set the maximum pressure limit to a value that is 200 bars or less (within the allowed "0 - 20 MPa (0 - 200 bar)" range). Once the maximum pressure limit has been reduced in the method, the system will then allow you to enter a higher flow rate such as 9.999 mL/min (10 mL/min). As long as the maximum pressure alarm is set within this window (200 or less), the pump will allow flow rates above 5 mL/min to be used. Now you can program the pump to flush lines or prime the system at twice the speed of the Binary pump equipped systems (10 mL/min).

Please share this "trick" with other users of the G1311A, G1311B, G1311C versions of this pump so they can maximize their time and productivity. Let us know if you find this tip useful.

Air Bubbles Exiting the HPLC PUMP, Reasons Why.

Reasons For Air Bubbles Exiting The HPLC Pump:

• Pump Cavitation: When the pump pressure fluctuates wildly up and down, at very low pressures, this is often due to 'pump cavitation'. It is caused by a loss of priming inside the pump (Air, instead of liquid is in the pump's flow path). The HPLC pump should be primed with fresh, degassed mobile phase (following proper procedures) to restore smooth, stable flow. Often, this can be accomplished using the pump, set to a high flow rate, to draw liquid from the bottles. In cases where the pump is not strog enough, manually priming the low pressure lines using a syringe (~ 20 mL) filled with mobile phase and opening (or disconnecting) a fitting at the pump's outlet may aid in priming the system. Note: Depending on the configuration of your HPLC system, to fully prime an HPLC pump, you may need to run 20 or more mLs of solution through EACH channel. Please keep this in mind every time you use the system and every time you prepare or change a mobile phase solution. This article on baseline/pressure fluctuations may assist you in troubleshooting.

• Loose Connections: If one or more of the low-pressure fittings (nuts and ferrules)  which secure the Teflon tubing to the pump (or vacuum degasser) are damaged or loose, air may enter the system resulting in bubbles. Most pumps use plastic finger-tight style fittings 1/4-28 (or 5/16-24). The threads are soft and can be deformed. When access to these fittings is difficult, sometimes the fittings are left loose and will allow small amounts of air to be drawn in. A build up of salts and/or buffers on the exposed fittings can also allow air into the system (and the presence of deposits on the fittings indicates poor maintenance and a LEAK !). Inspect the tubing and fittings used for proper type, seating depth, wear/condition, cleanliness and/or damage. Replace parts as needed and re-install using the correct amount of torque.

• Flow Rate Too High, Too Low or Not Enough Degasser Equilibration Time: Degassing efficiency is directly related to the flow rate. Lower flow rates increase the residence time of the mobile phase in the degassing membrane or tubing, improving the gas removal. Higher flow rates provide less time for gas extraction and result in lower degassing efficiency (which equals bubbles in the outlet line). Check with the manufacturer regarding the optimal flow rate range for your degasser to insure you are working  within an acceptable range. Allow enough time for the degasser to reach its set-point and stabilize before use. If the degasser is not operating properly or is unable to "keep up" with the flow rate, then bubbles may be frequently observed in the outlet lines. 

• Choice of Mobile Phase Liquid: The miscibility of the liquid is also important. If the new mobile phase is not compatible with the previously used mobile phase, pump cavitation may result. Always flush the pump with an intermediate liquid that will dissolve in both the old and new fluids to flush them out before introducing the new mobile phase solution. (such as pure water or IPA, as applicable). The solubility of air (gas) in the specific solution used also affects the efficiency of the vacuum degasser. Aqueous solutions usually hold less gas than popular organic solvents (though air bubbles can be harder to "push" through in water). The amount of dissolved gas inside the liquid relates directly to the time needed to reduce it to acceptable levels for use in HPLC. Be sure to allow enough time to properly degass the new solution.

• Dirty or Obstructed Solvent Pickup Filters (Bottle filters): Bottle filters should be cleaned or replaced at regular intervals, following routine maintenance SOPs. When they become fouled or obstructed, a vacuum may form as the liquid is drawn into the system. This may result in air being sucked into the tubing or through a fitting (remember that the low pressure Teflon tubing used to connect the bottles to the degasser and pump is porous and allows gas to diffuse through it). The pickup filters should not obstruct the normal flow of solvent (typically they are 10-20 u in porosity). * a quick troubleshooting tip to rule out an obstructed solvent pickup filter is to temporarily remove the filter from the bottle. Observe the back-pressure on the pump to see if it increases and priming is restored. If so, the filter may be clogged. Always replace the filter with a fresh, clean filter and never operate the HPLC without the solvent filters installed.

• A Sticking Check Valve: The pump's inlet and outlet check valves must function perfectly, all of the time, to maintain proper flow and pump function. If an inlet check valve is not fully closing properly to seal off the high pressures generated inside the pump, then the pump will not be able to maintain pressure or flow. Inspect the check valve. Remove and clean it, per the manufacturer's guidelines (often this involves placing the check valve assembly in a beaker with solvent such as IPA and sonicating for 20 minutes to remove any residues. If cleaning fails to restore proper valve function, then replace the check valve with a new one.

• Worn Pump Piston Seals (or Pistons): When the piston seals begin to leak, air is allowed into the system. Pump piston seals require regular replacement (they are normal wear items). Scratched or worn pistons may also result in leaks with air getting into the system. Inspect and Test them both for pressure tightness on a scheduled basis or anytime you suspect a problem. Flush the pump with a suitable liquid, then run a high-pressure test to determine if they pass or fail the manufacturer's leak tightness and high pressure tests. Be sure to perform a physical inspection too.

• Contaminated or Obstructed Pump Outlet Filter: Most HPLC pumps have a small disposable outlet filter installed at or near the pump outlet line (Note: In the case of most Agilent brand HPLC pumps, a small PTFE filter may be found at the outlet valve or inside of the prime-purge valve). These filters should be replaced at regular intervals (monthly is strongly recommended), especially if any aqueous buffers or solutions are used (a they contribute to contamination). Contaminated pump outlet filters may result in a number of pressure instability problems. Abnormally high back-pressure during operation OR when vented to waste are indications it is obstructed. Regular scheduled replacement is the best way to prevent lost time and reduce system contamination.

 Any of the above causes may contribute to valves not functioning properly or air being drawn into the HPLC system. Troubleshooting should begin with the easiest and obvious areas first. Check the condition of the low pressure tubing used to make the connections to and from the mobile phase bottles and pump. If it is kinked, twisted or damaged, replace it with new tubing. Check the fittings used (nuts and ferrules) for tightness and to insure they have been installed properly and are not leaking. Repair all leaks. Keep the system clean (it is easier to monitor and troubleshoot problems when it is clean). Replace any damaged fittings with new ones. Check the solvent pickup filters monthly to insure they are clean and not obstructed. Make sure the flow rate you are using is within the acceptable range for your degasser. 

Has your degasser module been professionally cleaned and serviced within the last 5 years? Are any degasser errors being generated? Is the vacuum degasser making any unusual sounds? Is liquid being emitted from the vacuum pump exhaust port? If any of the answers to these questions are 'yes', then have the HPLC vacuum degasser professionally diagnosed for problems so that repairs can be made to restore function.