(1) When selecting an Uninterruptible Power
Supply (UPS) for your computers and analytical instruments, only purchase one
which outputs a true sine wave voltage (just like real AC power). Most of the
UPS systems sold at the local office and electronic supply stores output either
square wave A/C or pseudo-sine wave (which is not the real thing). Some brands
will tell you they offer true sine wave outputs right in the model number or
package, but always double-check the specifications (e.g. APC's
"Smart-UPS" offer sine wave outputs, but NOT the Smart-UPS SC
models). Using a UPS that outputs something other than true sine wave power can
damage the power supply of what it is attached to and this can lead to
premature failure of system you are trying to protect.
(2) Calculate the maximum load of the system
being protected in Volt Amps (Line Voltage x Amps = VA) and purchase a system that can provide power
well above that load for the time period you want to protect (*I think 20 or 30
minutes of run time, at load, is a realistic guideline to go by). A 700 VA UPS
will usually power most desktop computers and a monitor for that amount of
time. Most brownouts last for just seconds, but that is enough time to shut
everything down or loose communication. If a power outage is more than five
minutes in length, then it may be a while before it is restored. In this case,
be sure to safely shut everything down manually before you run out of battery
reserve power. Once everything has been turned off, remember to turn OFF the
UPS system to stop it from slowly draining the battery (most computers are
still turned ON and using power when they are OFF). Doing so will preserve the
remaining battery capacity. Just turn the UPS back 'ON' when power has
been restored.
(3) Unless you want to spend really BIG
dollars, just put a high quality UPS system on the computer. A high quality UPS
system designed for a single high current draw instrument like a chromatograph
may cost thousands of dollars. If the system must be maintained at all times,
then a serious back up source of energy should be invested in. High current UPS
systems are available from a number of manufacturers so it would be wise to
investigate these for your application. For everything else, use a dedicated,
high quality power conditioner and surge suppressor on the analytical instrument
circuits ($85 and up each, not the $20 models sold at most box stores). The
computer system is really what you want to protect first. If the computer gets
knocked out you loose communication and control of the analytical system. This
usually means it will continue to run on and on without stopping. If the
computer is protected by a UPS and the power gets glitched (such as a voltage
drop/brown-out) or goes out entirely, then the computer may sense this and
abort the run or shut the system down (if it has not been shut down). This is
the type of approach we have used in our labs for twenty years and it works
great during brown outs and black outs. The computers stay on long enough to
properly and safely shut down everything without loosing data (which is the
key). The instruments are all connected to individual power conditioners/surge
suppressors (Tripp lite brand units in our case) so are protected from brown
outs and surges. To protect our equipment from large surges, our electrician
installed a high amperage DELTA lightning arrestor (100,000 AMP, 3000 joules
per pole, unlimited number of surge capacity) on the breaker panel and
individual Delta surge capacitors on each critical 20A circuit that supplies
power to laboratory equipment. These extras steps provide protection from
direct lightning strikes and surges to the panel and equipment.
(4) The UPS Batteries: The lead acid
batteries in your UPS system have a finite life. Mark them with a date and keep
records on battery changes. Depending on the quality, temperature and load over
time, they may need to be replaced in as little as one year or perhaps last as
long as four years. When the batteries loose their ability to hold a charge
your on-battery run time will drop dramatically so replace them early rather
than late. The battery pack can be (and should be) tested on a regular basis.
To test the UPS refer to the Operator's Manual for the correct procedure [*the
test often involves selecting a time when the computer is not running any
critical applications or providing any networked services (such as right before
you would normally shut it off for the day). Once it is safe to do so, go ahead
and remove the UPS’s A/C plug from the wall. This will remove the UPS system’s
source of input power just as if a real power failure had occurred. Your
computer system should behave as if nothing has happened. Monitor how long the
system stays on until the available UPS run time shows 15 to 20% remaining time
left and you will know how long the system can handle a complete power outage.
The system will need overnight to fully recharge after this test and you should
repeat this test a few times each year to monitor the status of the system].
*Many of the modern UPS systems provide a software application that continuously
monitors the UPS modules which are connected to your computer or entire
network. This can provide a record of the systems used, battery change dates
and current charge levels right from your desktop.
The HPLC "Hints and Tips" found here will be of interest to anyone performing HPLC, UHPLC (UPLC), LC/MS, SFC, CE or GC analysis. Many of these free tips, taken from professional classes that I teach, discuss fundamental to advanced level chromatography concepts in a practical way. Occasionally, I will also include laboratory computer related tips here too. Please "follow" this blog to receive updates of new posts. Hint: Type keywords into the SEARCH bar to quickly find other articles.
Translator for HPLC HINTS and TIPS for Chromatographers
Sunday, May 15, 2011
Power and Surge Protection for Computers & Analytical Instruments (e.g. Uninterruptible Power Supply AKA UPS)
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